Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure. Considerations a repair technician may rely on diagnostics tools to detect damaged components in a vehicle. Valve body service and repair, removal and replacement. This ferrari is the cleanest example in sa, probably in the worldit has the original ferrari car cover, tool kit and books and is subsequently a collectors dream. Awtf60sn 09g complete valve body with new rostra linear solenoids, without brass pressure plugs, sonnax upgrades, gaskets and subkit 100% tested tech notes. Repair kit for valve body and tells you what other videos did not. C620 lathe can only finish repair of brake valve special tools and vrs maintenance machine, also can make the percent of hardof dn65mm and below and stop valve of dn80mm and below sealing contact area of the sphere and valve body up to 99. These are direct replacements for lost or damaged retainers. The kit includes the conductor plate, filter, gasket, and valve body bolts. The detailed steps below correlate to the quick guide steps. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Removing every valve from the valve body will make the. How a transmission valve body works by andrea stein.
This beautiful rosso corsa red ferrari 355 f1 gts is in magnificent original condition. Delayed forward, burned forward clutch, damaged support. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. A valve body is the complete assembly to include components that may be in a valve body kit. Valve body kits free delivery possible on eligible purchases. Fits nissan re4f04b valve body 20002006lifetime warranty updated, dyno tested. Gears august 20 nothing but air vw 09g youre comfortable with. Premium valve bodies carry a limited lifetime warranty from valvebody xpress. Valve body tbvechi aw 09g tf60sn 6speed automatic transmission valve body 09g325039a fit for audi vw jetta golf passat touran sharan 03up. Please see photos to identify the plate code in right corner of valve body. Ferrari introduced the gts model to th e f355 family. This will resolve your flare concern if you do not have any other problems. Removing and installing wiring harness for solenoid valves and senders.
A shiny bore that may also have a ridge is a sign of a worn valve bore. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. Vw 09g valve body fix rebuild and solenoid repair upgrade. Specifically, because the return on investment associated with remanufacturing transmission valve bodies is beneficial to both the. A valve body kit contains components to repair or modify a valve body but is not the complete valve body. Volkswagen transmission repair, rebuild or replacement you have found the seattle areas best transmission engineering team. Valve body in south africa gumtree classifieds in south. At valve body pro, we take pride in producing the highestquality, usamade remanufactured valve bodies in the industry. In the usa, they offered a 7 year, 100,000miles extended warranty on this component because it is liable to fail. Introducing the new aisinwarner 6speed most fordproduced transmissions only have a tap for checking line pressure, and maybe a tap for epc pressure.
Refer to page 24 for air checks and case passage i. Fluid capacity and type, valve body and solenoids charts. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Adjusting clutch control valves on aisin fwd 6speeds. With free estimates and fast turnaround, we are known for our personal service and expertise in all forms of specialized transmission repair. The solenoid that regulates that clutch to apply is the n282 solenoid. Considerations a repair technician may rely on diagnostics tools. Its a good idea to start a test log for passing and failing valve body bores. Atsg also has available an update handbook which includes the many changes and is required along with this manual for a proper overhaul or repair. This manual contains the procedures necessary to diagnose, rebuild andor repair the 09g09m transaxle and is. To better meet the repair challenges of increasingly sophisticated modern. Simply put you have a manual gearbox but you do not have to change gears or put your foot on the clutch, it does it for you. Re move the bolt holding the detent roller spring as sem bly. Not sure if its right for your vehicle x5 20102011 l4 2.
Vw 09g valve body fix rebuild and solenoid repair upgrade with shift kit duration. For nearly 30 years, residents throughout the local area have turned to bed automatic transmissions for all of their automotive repair needs. The modern automatic transmission dl501 is developed by audi ag for allwheel drive vehicles with longitudinal arrangement of the power unit. If the pressure rises normally but the transmission shifts into neutral, the sleeve is probably rotated in the case. Metal debris can cause scoring on the fluid passages, which.
The overall seal heights on these vary depending on application. All of this enables your transmission to work properly and avoid damaging your entire transmission. To correctly identify this valve body, you must determine. The kit includes the conductor plate, filter, gasket. Contacted vw australia re known 09g aisinwarner transmission valve body problem subject to class action in usa where and poor dealership service. Repair groupslist of workshop manual repair groups. Valve body the clutches and brakes shifting components are controlled by the valve body by means of hydraulically operated valves socalled shift valves. Automatic transmission 09g repair manual volkswagen. If you have this type of 700r4, remove the four bolts holding the small support plate the case at the rear of the valve body.
This video contains the rebuilding of the valve body from a 2004 6 speed automatic transaxle and the fix for a common problem with these 09gs. Sunbelt valve body builders is in a privileged position because of the new market segment emerging from the changes in the transmission industry. The manual valve connects to the gear shift handle, and is used to close or open transmission valve passageways according to the current position of the gear shift. Sins tf60sn 09g transmission solenoid kit fit 09g325039. The gts model was based on the berlinetta but offered a removable targastyle hard top. Transgo steel 6l80 pressure regulator valve with lengthened lands.
A car uses a transmission system to send power generated by the internal combustion engine to other components. Refer to pages 2740 for a complete valve body break down with small part and valve i. Accurate valve body identification is crucial as the styles do not interchange. Spring installs into the case, followed by the thermal. Sins tf60sn09g transmission solenoid kit fit 09g325039. It controls the transmission shifts and directs the appropriate fluids into the appropriate passages to aid in the shifting.
Jan 27, 2012 the transmission valve body is the brain of the transmission. Sonnax transmission products catalog canadawide parts. Volkswagen 09g transmission problems as their owners will be well aware, certain models of the volkswagen jetta 2. Valve body 09g tf60sn ipn4 15740a complete volkswagen 09g valve body without the two switches on the valve body 09g325039a. Jul 10, 2017 this video contains the rebuilding of the valve body from a 2004 6 speed automatic transaxle and the fix for a common problem with these 09g s. A valve body and mechatronic unit, similar to a late model automatic transmission, controls all this. How much should it cost to replace a transmission valve body. Faulty 09g valve body transmission kicking and slipping.
To properly rebuild todays valve bodies, a solid understanding of the functional design of the unit is necessary. The transmission valve body is the brain of the transmission. Keep in mind these are minimum and maximum pressure specifications. Shift valves, such as the 23 shift valve, are responsible for shifting the gear up one level. Both have washed their hands of the problem and costs. There have been many engineering changes in this transaxle since its introduction in 1989. The valve body consists of multiple springs and valves. Atsg also has available an update handbook which includes the many changes and is required along. Cd4e automatic transmission, main control valve body author. Volkswagen transmission repair, rebuild or replacement 09g. The second solenoid modulator valve is located in the upper valve body, which also holds the tcc control valve. Valve body problems become evident after longer periods of driving around 30 mins or when the transmission is hot.
Valve body repair aw tf60sn 09g 09k 09m audi a4, skoda octavia superb fabia, vw passat jetta golf this item isnt a spare part, this is a service 142. Also identify on back of valve body whether is has 4 holes or 6 holes. Zf suggests this be replaced on every valve body rr. If you are confident the k2 clutch drum ring sleeve is not leaking and you even have a remanufactured valve body on the transmission, back the n282 adjusting plug out 1. Apr 23, 2012 the labor time to replace the valve body is approx 2 hours. Also, can i do it my self or is there some kind of programming of the ecm. So, multiply that by the hourly shop labor rate and this will give you the estimated labor cost. Worn valve body circuits must be restored to original factory specifications in order to operate properly. Mb issued a bulletin concerning this problem early last year. Specifically, because the return on investment associated with remanufacturing transmission valve bodies is beneficial to both the remanufacturer and the end consumer. The leader in remanufactured valve bodies all valve bodies are run through a series of shift cycles at operating temperature, then precisely calibrated using stateoftheart valve body test equipment to verify proper operation of the pressurecontrol circuits.
Mar 05, 2019 awtf60sn 09g complete valve body with new rostra linear solenoids, without brass pressure plugs, sonnax upgrades, gaskets and subkit 100% tested tech notes. How to detect and replace a faulty transmission valve. The shift valves are controlled by electromagnetic valves, which in turn are activated by automatic gearbox control unit j217. This is an advertisement for a oim valve body repair 6 speed, we are a new company that specialises in all types of vehicals, we can supply and fully fit a 100% remanufactured valve at a. I hope that helps, and let me know if you need anything else. The 09g09m 6speed automatic transmission is installed in the following. The labor time to replace the valve body is approx 2 hours. Remove the remaining valve body bolts ex cept for one near the center of the valve body. Valves controlled by the transmission valve body serve a variety of functions. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co.
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